Custom OEM LED Emergency Light Factory & Exporters

Precision Engineering, Global Compliance Assurance, and Intelligent Emergency Illumination Infrastructure Systems for Industrial, Commercial, and Public Projects.

20+
Years of Manufacturing
60+
Countries Exported To
100%
SMT Line QC Pass Rate
ISO9001
Certified Processes

Global Emergency Lighting Industrial Status

Understanding regulatory shifts, architectural integration, and energy consumption metrics for high-occupancy structures.

Regulatory Strictness

Modern commercial infrastructure must strictly comply with Life Safety Codes (NFPA 101, EN 60598-2-22). We manufacture custom hardware specifically tailored to exceed regional fire marshal test mandates.

Lithium-Iron Integration

The global transition from toxic Ni-Cd cells to high-thermal stability Lithium Iron Phosphate (LiFePO4) battery packs provides 10+ years of operational lifespans and dramatically reduces disposal footprints.

Smart BMS Connectivity

Modern buildings utilize automated digital architectures. Our custom drivers support IoT modules and DALI-2 (Digital Addressable Lighting Interface) for real-time central battery monitoring and automation reports.

Information Gain Insight: The true cost of emergency lighting is not the initial hardware purchase, but the persistent cost of physical testing. Manual inspection is labor-intensive and prone to documentation errors. Modern systems utilizing automated self-testing capabilities minimize long-term liability while reducing operating expenses (OpEx) by up to 78%.

OEM/ODM Engineering Capabilities & Technology Roadmap

Custom circuit topologies, optical ray tracing, and rigorous testing parameters configured for high reliability.

1. Battery Management Systems (BMS) with Thermal Protection

Emergency lighting is subjected to constant float charging conditions, which can accelerate battery degradation. Our engineering team designs proprietary BMS circuits with intelligent overcharge protection, under-voltage cut-offs, and dynamic thermal throttling. By integrating thermal sensors inside the battery enclosure, the charging rate is throttled when ambient temperatures rise, mitigating the risks of thermal runaway in hot regions like the Middle East.

2. Advanced Optics and Escape Route Beam Design

Standard emergency luminaires emit diffused light, which scatters inefficiently during heavy smoke conditions. As a specialized factory, we employ optical ray tracing simulation (using Photometric database standards) to design precise refractive PMMA lenses. These lenses focus light along the escape path, maximizing spacing between luminaires while maintaining the required 1 lux average floor illumination. This reduces the number of fixtures needed per hallway by up to 35%.

Constant Current Drivers

Universal input drivers (100V-277V AC) with 6kV surge suppression protect internal circuits during power grid surges.

Flame Retardant Housing

All enclosures are molded using UL94 V-0 flame-retardant polycarbonates or extruded corrosion-resistant anodized aluminum.

Automated Self-Test (AST)

A microcontroller-based program simulates a 30-second discharge monthly and a full 90-minute discharge annually, reporting fault codes via LED status indicators.

About Yangzhou OneAll Lights Co., Ltd.

Twenty years of manufacturing leadership, advanced tooling facilities, and global delivery systems.

Yangzhou OneAll Lights Co., Ltd. is a professional manufacturer and exporter specializing in outdoor lighting and critical illumination systems. Established in 2003 and located in Yangzhou, Jiangsu Province, China, we have over 20 years of experience in the design, development, manufacturing, and supply of high-quality lighting products for customers around the world.

With continuous investment in advanced manufacturing technology, our factory is equipped with modern production facilities, including CNC bending machines, automatic submerged arc welding systems, laser cutting equipment, electrostatic powder coating lines, fluorocarbon painting workshops, and precision testing instruments. Supported by multiple automated production lines and a skilled technical team, we are able to provide efficient production, stable quality, and reliable delivery for projects of all sizes.

Innovation and quality are the driving forces behind our growth. We have established an experienced R&D team dedicated to developing energy-efficient, environmentally friendly, and intelligent lighting solutions that meet the evolving needs of global markets. From product design and engineering to manufacturing and quality inspection, every production process is carried out under strict quality control standards to ensure excellent performance, durability, and long service life.

Our company has obtained ISO9001 Quality Management System Certification, ISO14001 Environmental Management System Certification, CCC, CQC, CE certification, and various third-party product testing reports, demonstrating our commitment to international quality and safety standards.

Over the years, our products have been exported to customers across Southeast Asia, the Middle East, Africa, Europe, South America, and many other regions. With rich experience in international projects, we also provide flexible OEM and ODM services, offering customized solutions tailored to different customer requirements and application scenarios.

Inside Our Production Facility

Plug-in Line
Plug-in Processing
Welding Line
Structural Welding
Assembly Line A
Manual Assembly Line A
Assembly Line B
Manual Assembly Line B
Aging Testing Area
Aging Testing Chamber
Packing Station
Precision Packing
SMT Production Line
Automated SMT Production Line
Wave Soldering Machine
Wave Soldering Line
Three-proof Coating Equipment
Three-proof Coating System
Automatic Screw Locking Machine
Automatic Screw Assembly
Automatic Gluing Machine
IP-rated Waterproof Gluing
Laser Marking Machine
Laser Marking & Serializing
Welding Machine Station
Precision Component Welding

Global Standards & Regional Design Adjustments

Architects and project engineers must match emergency lighting configurations to localized electrical, structural, and legal constraints.

1. North American Markets (UL 924 & NFPA 101 Compliance)

Emergency lighting in the United States and Canada must operate automatically for a minimum of 90 minutes during a power interruption. Designs must provide an initial average of 1 foot-candle (10.8 lux) along the floor line. Our custom North American OEM products are built with specific battery profiles to secure UL 924 certification and incorporate remote head capabilities to power extra hazard exits from a single base unit.

2. European & UK Markets (BS EN 60598-2-22 & CE Compliance)

European Union codes place immense focus on light distribution, glare control, and systematic test documentation. Emergency exit signs must display green running-man pictograms that conform to ISO 7010. Our European OEM catalog features IP65 slimline profiles, integration with central battery systems (CBS) running 110V/230V AC/DC, and self-testing reporting via DALI lines.

3. Middle East & Tropical Regions (High Temperature Optimization)

High ambient heat represents the single biggest failure point for lithium and nickel emergency battery backups. For these regions, OneAll Lights designs specialized structural enclosures with cooling channels and uses thermal insulation liners. Our LiFePO4 battery selections are rated for continuous operation at up to +60°C to prevent thermal degradation.

Industrial Facilities (IP65+)

Constructed with gasketed glass-reinforced polyester enclosures to protect against aggressive chemical dusts and water jets.

Commercial High-Rise

Ultra-low profile architectural emergency spots that remain recessed, dropping down only when primary grid power fails.

Infrastructure & Transit

Shock-resistant housings (IK10 rated) designed to survive constant low-frequency vibrations in subways, rail tunnels, and airports.

Frequently Asked Questions for Project Procurement

Detailed technical answers addressing engineering concerns, testing cycles, and custom development pipelines.

What is the expected cycle life of your LiFePO4 batteries compared to standard Ni-Cd batteries?
Our LiFePO4 battery packs are rated for over 2000 charge-discharge cycles and maintain 80% capacity after 8 years of continuous float charging, outperforming Ni-Cd batteries which typically require replacement every 3 to 4 years. This significantly reduces overall maintenance and replacement costs.
Do your emergency lighting systems support remote monitoring and integration with Building Management Systems (BMS)?
Yes. We design and manufacture custom emergency lighting drivers equipped with DALI-2 communication capabilities. This allows individual or grouped fixtures to connect directly to your centralized building automation system, enabling automatic digital reporting of battery state, lamp health, and test logs.
Can you customize the optical beam pattern of the emergency exit path luminaires?
Absolutely. Our R&D division has optical engineers who design custom PMMA asymmetric lenses. By modifying the optical profile, we can shape the beam to cover long corridors (with narrower, stretched paths) or open office layouts (with wide, uniform light spreads) depending on your design specifications.
What certifications does Yangzhou OneAll Lights Co., Ltd. maintain for global export?
Our manufacturing center operates under ISO9001 and ISO14001 certification. Our products comply with CE, CQC, CCC, and we can provide third-party test reports for compliance with international safety codes (EN 60598-2-22, UL 924, and AS/NZS 2293) based on project parameters.
How does your factory perform Quality Control on the SMT and assembly lines?
Quality control is integrated into every step of our production process. The SMT lines utilize Automated Optical Inspection (AOI) to verify component placement. After assembly, all emergency power units undergo a 100% aging and functional charge-discharge test cycle to confirm driver efficiency and battery capacity before packing.