Split Solar Street Light Manufacturers & Exporters

Providing heavy-duty, high-efficiency customized outdoor solar lighting solutions for global engineering, tenders, and municipal projects.

Yangzhou OneAll Lights Co., Ltd.: Decades of Engineering Excellence

Established in 2003 and strategically situated in the premier lighting manufacturing hub of Yangzhou, Jiangsu Province, China, Yangzhou OneAll Lights Co., Ltd. has spent over two decades pioneering advanced outdoor illumination systems. Our focus is centered on structural reliability, optical performance, and intelligent solar energy integration, making us one of the premier OEM/ODM providers for municipal engineering projects worldwide.

Our expansive industrial complex features vertically integrated manufacturing modules. We utilize state-of-the-art industrial technology to control every aspect of production—from the raw structural shaping to fine circuit architecture. Our mechanical capabilities include CNC high-precision bending systems, automated submerged arc welding columns for pole fabrication, and state-of-the-art laser cutters capable of handling thick marine-grade steel. Additionally, we run electrostatic powder coating lines and specialized fluorocarbon painting workshops to construct corrosion-resistant components capable of enduring more than 25 years of outdoor exposure.

2003
Year Established
20+
Years Experience
ISO
9001 & 14001 Cert
80+
Export Countries

At Yangzhou OneAll Lights, innovation drives our development. Our specialized R&D team continuously tests new solar efficiency algorithms, thermal dissipation profiles, and light distribution optics to deliver lighting solutions that meet strict safety, energy, and environmental standards. Our facilities operate under strict compliance with ISO9001 and ISO14001, and our product portfolios hold CE, RoHS, CCC, and CQC certifications, alongside complete laboratory test reports for wind resistance, ingress protection (IP65/IP66), and salt-spray testing.

The Engineering Behind Split Solar Street Lights

While "All-in-One" solar street lights provide quick installation, heavy-duty industrial and municipal projects frequently require Split Solar Street Lights. Separating the solar panel, LED light source, and battery box offers several critical engineering benefits:

Optimized Sun Tracking

Unlike fixed integrated systems, the solar PV module in a split configuration can be adjusted independently to match local latitude angles. This configuration increases solar energy absorption by up to 35% compared to flat-lying integrated designs, particularly in high-latitude regions.

Extended Thermal Lifespan

Extreme operating temperatures shorten the lifespan of lithium batteries. By physically separating the battery enclosure from the hot solar PV panel, split designs maintain optimal operating temperatures, significantly extending the life of LiFePO4 batteries.

Scalable High-Wattage Output

For highways, industrial terminals, and commercial zones requiring 100W to 300W of sustained LED output, integrated panels cannot provide sufficient surface area. Split designs allow for larger panels and high-capacity battery configurations to deliver sustained, high-lumen illumination.

Industrial Manufacturing Capabilities & QC Tour

Take an inside look at our advanced manufacturing lines. From SMT placement to final automated aging tests, we guarantee every component meets strict quality standards.

Plug-in Line
Manual Components Plug-in Stage
Welding Process
Structural Precision Welding
Assembly Area 1
LED Board Component Assembly
Assembly Area 2
Final Light Fitting Assembly
Aging Testing
24-Hour Automated Luminaire Aging Testing
Packing
Heavy-Duty Export Safe Packing
SMT Production Line
Automated High-Speed SMT Production Line
Wave Soldering Machine
Nitrogen Wave Soldering Machine
Three-proof Coating Equipment
Automatic Three-proof Coating Equipment
Automatic Screw Locking Machine
Automatic Torque-Controlled Screw Locking
Automatic Gluing Machine
Precision Automatic Silicon Gluing Machine
Laser Marking Machine
CNC Laser Product Identification Marking
Welding Machine
Semi-Auto Precision Spot Welding Machine

China Manufacturing and Supply Chain Advantages

Sourcing split solar street lights directly from our Yangzhou factory offers several structural and operational benefits to international buyers and engineering contractors:

1. Consolidated Industrial Supply Chain

Yangzhou hosts China's leading cluster for outdoor lighting manufacturing. We source critical raw materials—including raw steel, custom extrusion dies, high-efficiency monocrystalline cells, and modern battery management systems (BMS)—locally. This integrated supply chain reduces transportation overheads, accelerates R&D prototyping, and shortens production lead times.

2. Advanced CNC Mechanical & Electronics Integration

Unlike standard assembly workshops, Yangzhou OneAll Lights operates its own SMT lines, automated silicon gluing setups, and wave soldering machines. In-house control over electronic manufacturing allows us to configure drivers and controllers for project-specific needs, such as multi-period dimming profiles, microwave motion sensing, or remote LoRa/NB-IoT monitoring.

3. Global Compliance & Project Qualification

International tenders require rigorous engineering documentation. We support procurement teams by providing verified structural wind load calculations, Dialux lighting calculations, IP rating certificates, IES files, and safety documentation. Our experience ensures smooth custom clearance and system commissioning.

Global Applications & Configured Solutions

Different geographies present distinct atmospheric and environmental challenges. Yangzhou OneAll Lights designs customized systems for various installation environments:

01 Desert & High-Temperature Regions (e.g., Middle East, North Africa)

In high-temperature deserts, dust accumulation and heat degrade battery capacity and reduce solar cell output. We utilize high-temperature-tolerant LiFePO4 chemistry and separate the battery inside an underground protective concrete container or a pole-mounted heat-shield box. Self-cleaning solar PV module structures are also available to maintain charging efficiency.

02 Coastal & High-Wind Zones (e.g., Caribbean, Southeast Asia)

Typhoons and salt-mist corrosion represent significant challenges for coastal infrastructure. We configure these installations with hot-dip galvanized steel poles (minimum 86μm thickness coating) and apply double-layer fluorocarbon painting. Structural reinforcing ribs and thickened mounting flanges are integrated to withstand wind speeds up to 160 km/h (Category 12 typhoons).

03 High-Latitude & Low-Sunshine Environments (e.g., Northern Europe, Canada)

During winter months in high-latitude zones, sunshine hours are limited and temperatures drop below freezing. Our solutions incorporate high-power monocrystalline solar modules with advanced low-light conversion efficiency, paired with specialized low-temperature lithium chemistry designed to charge safely down to -20°C.

Future Industry Trends: Split Solar Street Lights (2025 - 2030)

As smart cities and zero-carbon grids expand, solar street lighting is transitioning from basic illumination systems into smart, grid-connected infrastructure nodes:

  • Smart MPPT Controllers & IoT Integration: Integration of LoRaWAN, NB-IoT, and Zigbee allows municipal operators to monitor battery health, change dimming profiles, and detect faults in real time via cloud-based software.
  • Bifacial Solar Module Technology: Advanced split street lights are incorporating bifacial solar panels to capture direct sunlight and reflected light from the ground (albedo effect), increasing energy output by up to 20%.
  • Next-Gen LiFePO4 Battery Chemistry: Upgraded chemistries provide energy densities exceeding 200 Wh/kg and extend cycles to over 6,000 charges at 80% DOD, ensuring reliable performance for over a decade.
  • Adaptive AI Dimming: Smart controllers monitor remaining battery storage and local weather patterns to adjust brightness levels dynamically, ensuring the system operates continuously even during multi-day storm events.

Frequently Asked Questions (FAQ)

Q1: What are the primary advantages of split solar street lights over integrated (All-in-One) systems?
Split systems physically separate the solar panel, LED fixture, and battery. This allows operators to adjust the solar panel angle independently to maximize solar capture. It also isolates the battery from heat and permits larger solar panels to power high-wattage LED lamps (100W–300W), making it ideal for highway and municipal applications.
Q2: How does Yangzhou OneAll Lights ensure the quality and durability of its solar lights?
We operate a complete, in-house quality control workflow. This includes automated SMT board placement, wave soldering, automatic silicon sealing, and a mandatory 24-hour electrical and thermal aging test. Our structures are constructed from hot-dip galvanized steel coated with corrosion-resistant fluorocarbon paint.
Q3: Can your split solar lights be customized for harsh cold or desert climates?
Yes. For hot desert environments, we use high-temperature LiFePO4 batteries mounted underground or inside double-wall insulated battery boxes. For freezing regions, we specify low-temperature-tolerant battery packages and high-performance monocrystalline panels designed to capture light in low-sun conditions.
Q4: What is the typical lifespan and warranty for your split solar street lighting systems?
Our solar panels have an operational lifespan of 25 years. The LiFePO4 battery pack is rated for 3,000 to 5,000 cycles (8 to 10 years), and our LED chips are designed for 50,000 hours of operation. We offer standard 3- to 5-year warranties depending on project requirements and configuration options.
Q5: Do you support OEM/ODM requests and custom technical tenders?
Yes, we frequently support global contractors with custom OEM/ODM services. We provide design support, Dialux photometric reports, wind-load analysis, custom metal work, and specialized light profiling for major municipal and commercial tenders.
All Split Solar Street Light Products