Top China LED Tunnel Light Factories & Supplier

Industrial-Grade, High-Efficiency Photometric Solutions Designed for Highways, Underpasses, and Challenging Municipal Infrastructure Projects Globally.

The Science of Subterranean Photometrics: Why Quality Matters

Tunnel environment safety is determined in milliseconds. High-speed drivers entering a dark underpass experience transient vision impairment due to the "Black Hole Effect". Mitigating this requires expert-level photometric engineering, advanced thermal dissipation, and industrial-grade construction.

Optic Beam Shaping & Glare Control

Tunnels require precise asymmetric beam distributions to cast light downward and forward, illuminating the road surface without blinding oncoming drivers. Advanced optical polycarbonate lenses prevent glare index (UGR) violations.

Thermal Management (L80B10 > 100k Hrs)

Continuous operations in enclosed spaces generate extreme heat. By using extruded aluminum heat sinks coupled with high-thermal conductivity Metal Core PCBs (MCPCB), junction temperatures are minimized, ensuring L80B10 lifetimes exceed 100,000 hours.

Smart Dimming Interfaces

Integrating intelligent DALI or 0-10V dimming drivers allows tunnel lights to auto-adjust luminance levels in real-time, syncing with external ambient daylight to save up to 40% more energy during off-peak night cycles.

"According to international highway lighting standards (CIE 88-1990), tunnel lighting systems must be split into five distinct zones: the Threshold Zone, the Transition Zone, the Interior Zone, the Exit Zone, and the Access Zone. Failure to provide progressive illuminance levels results in temporary driver blindness and increased highway accident rates."

Resolving Severe Industrial Challenges in Tunnel Lighting

Modern tunnel installations encounter several environmental hazards that quickly degrade standard outdoor floodlights. The combination of carbon emissions from heavy transport vehicles, high humidity, sulfur gas concentrations, and high-pressure washing systems calls for structural IP66 or IP67 ratings.

Furthermore, vibration from constant heavy traffic stresses the physical brackets and internal electronic solder joints. Specifying heavy-duty SUS304/SUS316 stainless steel mounting elements, coupled with specialized multi-phase anti-vibration structural designs, guarantees that fixtures remain securely anchored over decades of operation.

About Yangzhou OneAll Lights Co., Ltd.

Yangzhou OneAll Lights Co., Ltd. is a professional manufacturer and exporter specializing in outdoor lighting solutions. Established in 2003 and located in Yangzhou, Jiangsu Province, China, we have over 20 years of experience in the design, development, manufacturing, and supply of high-quality lighting products for customers around the world.

With continuous investment in advanced manufacturing technology, our factory is equipped with modern production facilities, including CNC bending machines, automatic submerged arc welding systems, laser cutting equipment, electrostatic powder coating lines, fluorocarbon painting workshops, and precision testing instruments. Supported by multiple automated production lines and a skilled technical team, we are able to provide efficient production, stable quality, and reliable delivery for projects of all sizes.

Innovation and quality are the driving forces behind our growth. We have established an experienced R&D team dedicated to developing energy-efficient, environmentally friendly, and intelligent lighting solutions that meet the evolving needs of global markets. From product design and engineering to manufacturing and quality inspection, every production process is carried out under strict quality control standards to ensure excellent performance, durability, and long service life.

Our company has obtained ISO9001 Quality Management System Certification, ISO14001 Environmental Management System Certification, CCC, CQC, CE certification, and various product testing reports, demonstrating our commitment to international quality and safety standards.

Over the years, our products have been exported to customers across Southeast Asia, the Middle East, Africa, Europe, South America, and many other regions. With rich experience in international projects, we also provide flexible OEM and ODM services, offering customized solutions tailored to different customer requirements and application scenarios.

At Yangzhou OneAll Lights Co., Ltd., we are committed to the philosophy of "Quality First, Innovation, Integrity, and Customer Satisfaction." We continuously strive to deliver reliable products, competitive solutions, and professional service. Looking ahead, we will continue to create greater value for our partners worldwide and contribute to a brighter, smarter, and more sustainable future.

Factory Facilities & Assembly Lines

Our 20,000+ sqm manufacturing facility integrates high-precision automated systems to ensure massive production capacity while maintaining rigorous quality checks at every critical phase.

CNC & Fabrication

Precision bending, laser cutting, and submerged welding processes ensure structural integrity.

SMT Production

Automated surface-mount technology for flawless LED driver and board populating.

Our Advanced Manufacturing and Testing Process

Plug-in Line
Plug-in
Welding Process
Welding
Module Assembly
Assembly
Final Assembly
Assembly
Aging testing
Aging Testing
Packing department
Packing
SMT Production Line
SMT Production Line
Wave Soldering Machine
Wave Soldering Machine
Three-proof Coating Equipment
Three-proof Coating Equipment
Automatic Screw Locking Machine
Automatic Screw Locking Machine
Automatic Gluing Machine
Automatic Gluing Machine
Laser Marking Machine
Laser Marking Machine
Welding Machine
Welding Machine

Macro Industry Applications & Compliance

Supplying infrastructure projects with field-proven optical performance and bulletproof electronic reliability.

160 lm/W
Peak Luminous Efficacy
IP66 / IK09
Protection Rating
20+ Years
Manufacturing Experience
70+ Countries
Global Deliveries

Tailored Lighting Layouts for Municipal Infrastructure

Every roadway and rail corridor presents distinct geometric constraints. For instance, urban underpasses with high levels of pedestrian traffic require asymmetric distributions that focus light onto walkways and vehicle lanes while limiting vertical glare. In contrast, remote mountain highway tunnels demand massive luminous flux, surge protection devices (SPD ≥ 10kV/20kV) to prevent lightning-induced outages, and intelligent autonomous controls to adapt to micro-climates.

We utilize DIALux simulation software to establish detailed mockups of every installation. By modeling the precise wall reflection coefficients, tunnel gradient, and curves, our engineering team ensures uniform lux distributions that eliminate dangerous "zebra effects" (alternating bright and dark bands) which cause eye strain and slow down emergency reaction times.

Auditing China-Based LED Tunnel Light Suppliers

A professional checklist for procurement officers and engineering leads to verify manufacturer legitimacy and quality assurance protocols.

Critical Hardware Milestones

  • Premium LED Packages: Ensure the factory uses tier-1 chips like Lumileds, Cree, or Osram to guarantee low lumen degradation.
  • Top-Tier Driver Electronics: Drivers are the most common point of failure. Require MeanWell, Inventronics, or Philips drivers with robust thermal protection.
  • Electromagnetic Compatibility: Check if the power supplies possess CE-EMC, FCC, or CCC conformity to avoid interference with local emergency radio signals.

Production Facility Audits

  • SMT Cleanrooms: Dust-free environments are vital for LED mounting. Confirm the facility runs automated SMT machinery.
  • In-House Thermal Aging: Standard QA requires 100% of manufactured tunnel lights to undergo constant load testing for a minimum of 24-48 hours.
  • Salt Spray Testing: Enclosed highway tunnels suffer from high salt deposits. The housing must pass rigorous ASTM B117 salt spray tests.

Frequently Asked Technical Questions

Expert answers regarding engineering specs, design considerations, and global imports.

How do you calculate the optimal spacing for LED tunnel lights?
Spacing depends on the tunnel geometry, design velocity (e.g., 80 km/h vs. 120 km/h), and cross-sectional profile. Design calculations are performed in compliance with CIE 88. Generally, spacing is narrowest at the threshold zone (typically 1.5m to 3m) to counter the daylight contrast, and progressively widens up to 10m to 15m in the interior zone. We use DIALux simulations to determine the exact coordinates of each fixture.
What is the standard CRI and CCT recommended for tunnel lighting?
For entry and exit zones, a CCT of 5000K to 6500K is typically utilized to mimic natural daylight. Inside the interior zone, a lower CCT of 4000K provides excellent visual comfort and reduces glare. A Color Rendering Index (CRI) of Ra ≥ 70 is sufficient for standard highway traffic, though modern railway or public underpasses often demand Ra ≥ 80 for enhanced security and closed-circuit TV (CCTV) clarity.
How do you guarantee corrosion resistance in high-humidity subterranean channels?
We use premium low-copper die-cast aluminum alloys for all structural housings. These undergo a multi-stage pretreatment wash followed by an electrostatic powder coating process or high-grade fluorocarbon painting. Our mounting hardware and brackets are made exclusively of 304 or 316 marine-grade stainless steel to prevent galvanic corrosion.
Why is surge protection (SPD) crucial for tunnel installations?
Tunnels are fed by expansive electric grids that are vulnerable to high voltage fluctuations, switching transients, and lightning strikes. While most high-quality LED drivers offer built-in 4kV to 6kV protection, we integrate dedicated secondary Surge Protection Devices (SPD) offering 10kV to 20kV protection. This prevents catastrophic driver failure across entire lighting loops.