High-efficacy, structurally certified luminaires tailored to the rigorous safety, visual adaptation, and seismic standards of East Japan's transportation infrastructures.
Optimizing visual safety and structural resilience for the world's most sophisticated metropolitan expressway system.
The Tokyo Metropolitan Area is defined by an intricate underground artery network, spanning the iconic Shutoko (Metropolitan Expressway), sub-sea crossings like the Tokyo Bay Aqua-Line, and extensive municipal railway corridors. High-speed underground environments require precise luminaires designed for visual transition zones. Drivers entering tunnels at speeds up to 80 km/h face the "black hole effect," where the human eye struggles to adapt to rapid drops in ambient lux levels. Conversely, exiting tunnels triggers the "white hole effect," causing temporary visual impairment under natural daylight.
Yangzhou OneAll Lights designs optical systems to meet the strict lighting curves of JIS Z 9116 standards. By deploying high-wattage asymmetrical optical arrays at the threshold and transition zones, we systematically increase luminance values (Lth) to match external daytime brightness. In the interior zones, our low-glare, high-uniformity modular luminaires maintain optimal visibility while reducing visual fatigue and overall power consumption. Adaptive dimming control interfaces (DALI, 0-10V, and Zigbee/LoRa wireless protocols) allow operators to throttle energy use in real-time based on ambient sensors near tunnel portals.
Operating in Tokyo requires specialized structural engineering. Tunnels are prone to sustained high-frequency micro-vibrations from heavy truck traffic, combined with Kanto's seismological activity. All OneAll tunnel luminaires feature 304/316 grade stainless steel mounting brackets with double-lock safety cables and seismic certification. The enclosures are constructed of high-grade die-cast aluminum alloys treated with multi-layer anti-corrosion, anti-salt spray (ISO 9227 compliant), and self-cleaning finishes, resisting vehicle exhaust grime and moisture infiltration.
Over two decades of excellence in designing, manufacturing, and supplying industrial outdoor lighting solutions globally.
Yangzhou OneAll Lights Co., Ltd. is a professional manufacturer and exporter specializing in outdoor lighting solutions. Established in 2003 and located in Yangzhou, Jiangsu Province, China, we have over 20 years of experience in the design, development, manufacturing, and supply of high-quality lighting products for customers around the world.
With continuous investment in advanced manufacturing technology, our factory is equipped with modern production facilities, including CNC bending machines, automatic submerged arc welding systems, laser cutting equipment, electrostatic powder coating lines, fluorocarbon painting workshops, and precision testing instruments. Supported by multiple automated production lines and a skilled technical team, we are able to provide efficient production, stable quality, and reliable delivery for projects of all sizes.
Innovation and quality are the driving forces behind our growth. We have established an experienced R&D team dedicated to developing energy-efficient, environmentally friendly, and intelligent lighting solutions that meet the evolving needs of global markets. From product design and engineering to manufacturing and quality inspection, every production process is carried out under strict quality control standards to ensure excellent performance, durability, and long service life.
Our company has obtained ISO9001 Quality Management System Certification, ISO14001 Environmental Management System Certification, CCC, CQC, CE certification, and various product testing reports, demonstrating our commitment to international quality and safety standards.
Over the years, our products have been exported to customers across Southeast Asia, the Middle East, Africa, Europe, South America, and many other regions. With rich experience in international projects, we also provide flexible OEM and ODM services, offering customized solutions tailored to different customer requirements and application scenarios.
At Yangzhou OneAll Lights Co., Ltd., we are committed to the philosophy of "Quality First, Innovation, Integrity, and Customer Satisfaction." We continuously strive to deliver reliable products, competitive solutions, and professional service. Looking ahead, we will continue to create greater value for our partners worldwide and contribute to a brighter, smarter, and more sustainable future.
Our production facilities utilize automated lines for electrical assembly and mechanical engineering. Raw materials are processed with CNC machinery and welded using submerged arc systems, followed by powder coating. The electronics assembly features SMT production lines, automated wave soldering, and automated gluing machines to seal optical assemblies to IP66 standards. Finally, 100% of finished units undergo 24-hour heat-chamber aging and high-pressure water jet ingress testing before export.
Engineered to comply with Japanese Denan Law (PSE), JIS standards, and harsh thermal dynamics inside high-traffic utility zones.
Securing project approval from municipal planners in Tokyo requires alignment with local electrical code and environmental regulations. Industrial and municipal lighting must adhere to the Electrical Appliance and Material Safety Act (PSE certification), ensuring electrical isolation, thermal protection, and low electromagnetic interference (EMI). Our tunnel light series features custom-certified Mean Well, Sosen, or Inventronics drivers built to suppress harmonic distortions, achieving a power factor >0.97.
| Feature Parameter | Technical Baseline Value | Tokyo / Japanese Standard Alignment |
|---|---|---|
| Nominal Wattage Ranges | 50W, 100W, 150W, 200W, 300W, 400W, 600W, up to 1000W | JIS Z 9116 Tunnel Luminance Profiles |
| System Luminous Efficacy | 140 - 165 lm/W (Option for ultra-efficacy chips) | Tokyo Green Building Council Energy Class A |
| CCT / CRI Options | 3000K, 4000K, 5000K, 6500K / Ra > 80 (Ra > 90 custom) | High visibility optimization for vehicle cameras |
| Power Factor / THD | PF > 0.95 at full load / THD < 15% | JISC 61000-3-2 Harmonic Emission Standards |
| Ingress Rating & Finish | IP66 / IP67 / IP69K; Anti-acid, anti-soot acrylic/glass | High-pressure cleaning resistant (expressway maintenance) |
| Surge Protection Device | 10kV Standard / 20kV Optional (Differential & Common Mode) | Kanto Regional Grid Overvoltage Protection |
In enclosed vehicular tunnels, internal ambient temperatures can rise rapidly due to traffic emissions and limited airflow. Our luminaires are engineered with pure 6063-T5 extruded or die-cast aluminum heat sinks, featuring vertical heat dissipation channels. This configuration leverages natural convective currents (thermosiphon effect) to draw heat away from the LED junctions, keeping the junction temperature (Tj) below 75°C under continuous load, maintaining L70 lifetime values over 100,000 hours. The optical design uses high-transmittance, non-yellowing PMMA lenses with specialized rectangular beam distribution angles (60°×120° / 80°×140°), maximizing uniform luminance on the road surface and minimizing side-wall spill light.
From heavy transit corridors to specialized automotive facilities and retail installations across Tokyo's districts.
Deploying IoT control systems, Li-Fi connectivity, and ecological innovations to align with Tokyo's 2050 Carbon Neutral Goal.
Industrial illumination is transitioning from passive luminescent devices to active, sensor-laden nodes integrated into metropolitan Smart City frameworks. Yangzhou OneAll Lights is at the forefront of this evolution, investing heavily in research divisions focused on municipal infrastructure integration. Our roadmap includes integrating edge-computing microcontrollers into the ballast chambers, allowing the fixtures to execute adaptive algorithms locally. Rather than relying on a centralized control room, these fixtures use optical sensor arrays to detect approaching traffic speed and density, dynamically adjusting luminance levels to maintain visibility while lowering energy draw during off-peak hours.
In addition to smart networks, we are redesigning material composites to support sustainability initiatives. In alignment with Tokyo's environmental targets, our R&D team is developing copper-free aluminum alloys and bio-based resin optics that reduce manufacturing carbon footprint by 30% while retaining structural integrity and light transmittance. By partnering with international research labs, we are testing hydrophobic and photocatalytic titanium dioxide (TiO2) coatings on outer glass lenses. When exposed to UV light, these coatings break down organic dirt and soot particles, which are then washed away by condensation or routine maintenance flushing, reducing service cycles and overall operational costs.
Detailed answers on structural, electrical, and optical integration for global engineering projects.
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