OEM/ODM LED Billboard Light Manufacturer & Exporters

Industrial Outdoor Lighting Solutions Tailored for Worldwide Signage, Sports Stadiums, & Infrastructure Projects

About Yangzhou OneAll Lights Co., Ltd.

Established in 2003 and situated in the industrial hub of Yangzhou, Jiangsu Province, China, Yangzhou OneAll Lights Co., Ltd. has grown to become a premium manufacturer and exporter of outdoor structural lighting systems. With a clear focus on the development, design, and distribution of high-efficiency luminaires, we operate on over two decades of engineering excellence. We cater to municipal contractors, large-scale commercial advertisers, industrial facility developers, and global light distributors requiring reliable OEM and ODM support.

Our manufacturing complex features advanced CNC machinery, heavy-duty automatic submerged arc welding columns, automated laser cutters, high-capacity electrostatic powder coating pathways, and specialized fluorocarbon painting chambers. We do not just assemble components; we construct structural components, heat sinks, and optical arrays under one roof to ensure complete supply chain oversight.

Operating in strict compliance with quality guidelines, our production systems are audited and certified under ISO9001 Quality Management System Standards and ISO14001 Environmental Management Systems. Our products carry international regulatory compliance marks including CE, CCC, and CQC, alongside certified photometric laboratory reports indicating performance thresholds in energy conversion, optical distribution, and ingress protection.

Why Partner With Us?

  • 20+ Years of Direct Manufacturing Experience
  • In-house CAD/Dialux design simulations
  • State-of-the-art automated SMT lines
  • Guaranteed IP65/IP66 and IK08+ ratings
  • Flexible ODM/OEM private label arrangements
  • 100% automated aging testing on all batches
20+
Years Engineering Expertise
50+
Global Export Markets
100%
Traceable Quality Testing
190 Lm/W
Industry-Leading Efficacy

Industrial Solution Blueprint & Global Commercial Analysis

A deep dive into structural outdoor LED illumination: analyzing wind loads, optical uniformity, and smart urban integration.

1. The Physics of Billboard & High-Mast Lighting Uniformity

High-visual-impact B2B advertising surfaces require constant, uninterrupted luminance uniformity (expressed mathematically as a ratio of minimum to average illuminance, U0, ideally >0.4). Traditional lighting often leaves hotspots directly underneath the luminaires and shadowed regions in the center. Modern LED billboard lighting overcomes this using custom asymmetric optical lenses (often 60° × 120° or 30° × 90°) that project light obliquely across the billboard surface rather than straight down.

Additionally, high-mast applications, such as cargo terminals, sports stadiums, and complex highway interchanges, demand structural design that factors in natural forces. Using aerodynamic profiles with low Effective Projected Area (EPA) coefficients dramatically reduces mechanical wind load on poles and brackets, mitigating the risk of structural failure during high-velocity weather events.

Pro-Tip: Asymmetrical Photometrics vs. Symmetrical Spotlights

Using symmetrical spot beams on wide billboards results in up to 45% wasted light spilling into the night sky, creating light pollution. Asymmetrical distribution redirects that waste back onto the advertising canvas, allowing operators to reduce wattage requirements by 30% while achieving identical lux levels on target.

2. The Thermal Management Bottleneck in High-Power LED Systems

The performance of high-power outdoor LED floodlights is directly determined by the efficacy of their heat dissipation structures. When driver units push currents through LED semiconductor junctions, up to 70% of the energy is converted into heat rather than light. If the junction temperature exceeds 85°C, phosphorus degradation accelerates, leading to rapid color temperature shifting (chromaticity drift) and early lumen degradation.

At Yangzhou OneAll Lights, our engineering teams address this by utilizing die-cast A380 structural aluminum with integrated thermal chimneys. These vertical cooling channels promote natural convection, carrying heat away from the PCB. Furthermore, the integration of premium thermal interface materials (TIMs) with thermal conductivities exceeding 3.0 W/mK ensures that heat generated at the chip level is immediately conducted to the external radiator fins.

3. Global Compliance, Green Directives, and Dark Sky Regulations

As cities move toward smart networks, outdoor lighting installations must comply with strict regional energy standards. In Europe, ErP (Energy-related Products) directives require high levels of luminous efficacy (lm/W), while the DLC (DesignLights Consortium) standards in North America dictate strict performance criteria for utility rebate eligibility. Additionally, IDA (International Dark-Sky Association) parameters specify strict limits on upward light output (U-rating in the BUG system: Backlight, Uplight, and Glare) to preserve natural night environments and protect wildlife.

Advanced In-House Manufacturing Operations

Every stage of production—from the automated placement of SMT diodes to heavy metal structural fabrication and high-pressure sealing—is completed under rigorous quality control standards.

SMT Production Line
SMT Production Line
Component Plug-in
Component Plug-in
Wave Soldering Machine
Wave Soldering Machine
Welding Machine
Structural Welding Machine
Three-proof Coating Equipment
Three-proof Coating System
Automatic Screw Locking Machine
Automatic Screw Assembly
Automatic Gluing Machine
Automatic Gluing Machine
Laser Marking Machine
Laser Marking & Serialization
Assembly Process
Driver Integration Assembly
Optical Lens Assembly
Optical Lens Assembly
Aging Testing
100% Thermal Load Aging Test
Industrial Packing
Industrial Protective Packing
Structural Welds
Precision Structural Welding

Technical Roadmap & B2B Integration Outlook

Innovating for the next generation of smart city structures, focusing on high energy density, modular electronics, and adaptive lighting.

Optical Engineering & Solid-State Evolution

To achieve high efficiency, we are transitioning our product lines to high-power, multi-junction LED arrays that deliver up to 210 lm/W at the chip level. By coupling these chips with high-performance PMMA (Polymethyl Methacrylate) lenses, we achieve beam patterns tailored to asymmetrical street, tunnel, and highway structures.

Intelligent IoT Control Integration

Our outdoor lighting products support modern control systems. By incorporating standardized NEMA (7-pin) and Zhaga receptacles, our luminaires can be fitted with photocell sensors, motion sensors, and central management nodes utilizing LoRaWAN, Zigbee, or cellular NB-IoT communication protocols.

Next-Generation Anti-Corrosion Protections

Coastal highways, high-salinity shipping ports, and high-humidity industrial zones expose lighting fixtures to intense oxidation. Our structures are treated with multi-layer powder coatings that pass the 1000-hour ASTM B117 salt spray test, ensuring structural integrity over long operational lifespans.

Engineering Specifications

Operating Temp -40°C to +55°C
Surge Protection 10kV / 20kV (IEC61000-4-5)
Color Rendering Ra > 70 / 80 / 90 Options
Maintenance Ratio L90B10 > 50,000 Hours

Technical & Commercial FAQ

Clear answers to technical specifications, sourcing procedures, customization, and logistics support.

Q1: What are your key capacities for OEM/ODM custom requests?
We provide full-service customization starting with layout design, including 3D rendering and photometric simulations (using Dialux software) to ensure compliance with lighting plans. We can customize mounting brackets, color finishes, driver electronics, and optical lens arrays, and laser-mark structural housings with your corporate branding.
Q2: How do you verify structural integrity in harsh coastal environments?
Our fixtures undergo salt spray chambers testing (ASTM B117 standards) for up to 1000 hours to check paint adhesion and material corrosion resistance. We use SUS304/SUS316 stainless steel fasteners and marine-grade, copper-free die-cast aluminum alloys to prevent oxidation and ensure long-term structural integrity in coastal settings.
Q3: What brands of LED chips and drivers do you install in your floodlights?
To ensure high performance and reliability, we integrate components from industry-leading manufacturers. Our LED diode options include Lumileds, Cree, and Osram, while our driver configurations feature MeanWell, Inventronics, Sosen, and Philips power supplies.
Q4: What testing protocols are applied to your products before shipment?
Every production batch undergoes strict quality control checks: SMT optical inspection, automatic waterproofing checks, high-voltage insulation tests, ground resistance checks, and a continuous thermal load aging test for a minimum of 48 hours.
Q5: Can you provide wind tunnel certification for high-mast installations?
Yes, our outdoor lighting fixtures and structural steel poles undergo wind-load analysis. We provide detailed structural reports certifying resistance against wind speeds up to 60 m/s (Category 17 Hurricanes).